In-house capability · 02 / 09

Casting patternmaking

Patterns, match plates and auxiliary components for casting processes.

We make patterns, match plates and auxiliary components for in-house or third-party casting processes, in wood, composite boards, engineering plastics, foams and aluminum. Final scope is defined based on geometry, material, equipment, volume, tolerances and operating conditions.

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More than 50 years of experience
Critical processes in-house
ISO 9001:2015
Technical validation for every project
Overview

A good casting starts with patternmaking that fits the process.

Pattern geometry must account for demolding, shrinkage, machining allowance, cores, gating and manufacturing method. Fundimoldes ties those decisions to hands-on casting and machining experience.

Problems we solve
Make a new pattern
Replace a worn pattern
Build match plates and core boxes
Adjust shrinkage and machining allowances
Prepare a system for sand, gas-cured sand or permanent mold
Variants

Types and scope.

Loose patterns

Patterns that form the main geometry of the cast part. Ideal for: New developments, spare parts and defined runs.

Match plates

One or more patterns mounted on a plate for repeatability and easier handling. Ideal for: Recurring production and structured molding processes.

Core boxes and cores

Tools that form internal cavities or geometry the main mold cannot produce. Ideal for: Hollow parts or parts with internal passages.

Special and single-use patterns

Foam or other materials for specific geometries or processes. Ideal for: Special parts, low volumes or particular casting strategies.

Gating systems

Components and geometric criteria for feeding, filling and metal flow. Ideal for: Integrating the pattern with the casting process.

Technical specification

Technical data sheet.

Process

Patternmaking for sand, gas-cured sand or permanent mold casting

Dimensional range

To be validated based on geometry, mold type and casting process

Materials

Wood, composite boards, engineering plastics, foam and aluminum

Applies to / supports
PatternsMatch platesCore boxesSand coresSpecial patternsGating systems
Validation

Dimensional inspection, gating adjustment and demolding test

Actual capacity subject to technical validation based on geometry, weight, material, tolerances and process.

Workflow

How we work.

01
Part and process analysis

We review geometry, material, volume, molding process and downstream machining requirements.

02
Architecture definition

We define the pattern, parting, plates, cores, auxiliary systems and construction material.

03
Design and allowances

We apply shrinkage, draft and machining allowance criteria based on the technical information available.

04
Manufacturing

We machine, assemble and finish the pattern and its auxiliary components.

05
Inspection and testing

We perform dimensional inspection, a gating review and a demolding test within scope.

Deliverables
Technical assessment of the requirementManufactured solution or completed work, per scopeDimensional or functional inspection defined for the projectDocumentation included in the commercial proposalRecommendations for use, maintenance or next steps, when applicable
Keep in mind

Technical considerations.

Shrinkage and machining allowance

These must be defined according to alloy, casting process, geometry and subsequent machining.

Parting lines

Their location affects demolding, flash, mold complexity and part finish.

Cores

Internal cavities require evaluating removal, support, tolerance and behavior during filling.

Pattern material

Wood, composite board, plastic, foam or aluminum is selected based on volume, accuracy, expected life and process.

What sets us apart

Why Fundimoldes?

Integrated chain

Engineering, patternmaking, casting, machining, assembly, finishing, validation and after-sales support under one operation.

Manufacturing judgment

Every proposal is backed by a review of geometry, material, process, equipment and real-world conditions.

Technical traceability

Drawings, data sheets, reports and inspections are included according to project scope.

Lifecycle support

Fundimoldes can manufacture, maintain, repair, modify and reproduce tooling components.

Quote

Information for your quote.

Minimum to quote
Description of the process or needApproximate dimensionsPart or component materialExpected quantity or volumePhotos
Recommended
2D drawing3D modelPhysical sampleYour equipment dataFunctional tolerancesSurface finishOperating conditionsRequired date

Reply within 24 business hours via WhatsApp +57 321 227 8823.

Frequently asked questions

Common questions.

Do you make only the pattern, or the casting too?+

Both are possible: patternmaking as a standalone service, or combined with non-ferrous casting and machining.

Can you copy an existing pattern?+

Yes, through surveying, measurement, 3D scanning or reverse engineering, depending on the condition and accuracy of the original.

What materials do you use for patternmaking?+

Wood, composite boards, engineering plastics, single-use foams, aluminum and custom combinations.

How is pattern service life determined?+

It depends on the material, molding process, handling, production volume and maintenance.

Related

From pattern to cast part.

← Previous Engineering and design Next → Aluminum casting

Optimize your casting process from the pattern up

Share drawings, a 3D model, photos, dimensions, material, quantity and operating conditions. Our technical team will validate the manufacturing route and scope.

Optimize your casting process from the pattern up WhatsApp +57 321 227 8823 · +57 601 265 8265