In-house capability · 09 / 09

Maintenance and overhaul

We support your tooling throughout its lifecycle.

Diagnosis, maintenance, repair, fitting, modifications and overhaul of molds and tooling, with functional validation and commissioning for production. Final scope is defined based on geometry, material, equipment, volume, tolerances and operating conditions.

Fig. 01 · Reference mold
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Interactive 3D model
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More than 50 years of experience
Critical processes in-house
ISO 9001:2015
Technical validation for every project
Overview

Restore your tooling with a traceable technical scope.

Maintenance is structured from diagnosis through final validation, documenting findings, work performed, spare parts and recommendations.

Problems we solve
Diagnose recurring failures
Restore shut-offs, guides, cavities or auxiliary systems
Plan preventive maintenance
Modify a mold for a product or process change
Document tooling condition
Damaged mold

Is your mold failing? Signs it needs a diagnosis.

Common symptoms

Flash on the parting line, parts out of tolerance, marks or scratches that were not there before, water or steam leaks, closing or ejection problems and longer cycles. The sooner it is checked, the smaller the intervention usually is.

Repair or replace?

It depends on the condition of the cavities, the affected components and the production the mold still has to deliver. A technical diagnosis compares the scope of a repair or overhaul against building a new mold. See how to make the call.

Molds from any process

We service tooling for the processes we build, such as plastic injection, EPS foam, blow molding or rotational molding, subject to diagnosis.

Components no longer available

If a mold component is discontinued or has no drawings, it is reproduced through reverse engineering and spare part manufacturing.

Variants

Types and scope.

Technical diagnosis

Inspection of condition, symptoms, history and dimensional or functional status. Ideal for: Before deciding on repair, modification or overhaul.

Preventive maintenance

Scheduled work for cleaning, inspection, adjustment and upkeep. Ideal for: Production molds with defined cycles or intervals.

Corrective maintenance

Repair of failures that affect tooling operation, quality or safety. Ideal for: Damage, leaks, interferences, wear and failed components.

Overhaul

Teardown, evaluation and complete restoration within a documented scope. Ideal for: Tooling with accumulated wear or loss of performance.

Modifications and commissioning

Changes to geometry, systems, components or settings for new conditions. Ideal for: Product, equipment, process or performance changes.

Technical specification

Technical data sheet.

Process

Diagnosis, maintenance, overhaul and modifications

Dimensional range

Subject to the existing tooling and scope of work

Materials

Compatible with the original mold materials

Applies to / supports
DiagnosisPreventive maintenanceCorrective maintenanceOverhaulModificationsCommissioningFunctional validationDimensional reportTechnical recommendationsCustom spare partsMaintenance planMold documentation
Validation

Dimensional report, functional validation and maintenance plan

Actual capacity subject to technical validation based on geometry, weight, material, tolerances and process.

Workflow

How we work.

01
Intake and history

We gather symptoms, defective parts, process parameters, previous maintenance and available documentation.

02
Inspection and teardown

We evaluate external and internal condition and record findings within scope.

03
Diagnosis and proposal

We prioritize the activities, spare parts, risks, lead times and validations needed.

04
Repair work

We carry out cleaning, fitting, repair, machining, welding, component replacement or modification.

05
Assembly and validation

We reassemble and verify dimensional or functional condition as the project requires.

06
Delivery and recommendations

We document the work done, open items, maintenance plan and operating conditions when applicable.

Deliverables
Functional validationDimensional reportTechnical recommendationsCustom spare partsMaintenance planMold documentation
Keep in mind

Technical considerations.

Emerging scope

Used molds may reveal hidden damage after teardown; it must be handled through approval of additional scope.

Root cause

It is worth linking the damage to alignment, mounting, process parameters, cleaning, lubrication, cooling and operation.

Spare parts

Discontinued components can be reproduced through reverse engineering, scanning, machining or casting.

Validation

Dimensional report, functional validation and maintenance plan are defined according to scope and trial availability.

What sets us apart

Why Fundimoldes?

Integrated chain

Engineering, patternmaking, casting, machining, assembly, finishing, validation and after-sales support under one operation.

Manufacturing judgment

Every proposal is backed by a review of geometry, material, process, equipment and real-world conditions.

Technical traceability

Drawings, data sheets, reports and inspections are included according to project scope.

Lifecycle support

Fundimoldes can manufacture, maintain, repair, modify and reproduce tooling components.

Quote

Information for your quote.

Minimum to quote
Description of the process or needApproximate dimensionsPart or component materialExpected quantity or volumePhotos
Recommended
2D drawing3D modelPhysical sampleYour equipment dataFunctional tolerancesSurface finishOperating conditionsRequired date

Reply within 24 business hours via WhatsApp +57 321 227 8823.

Frequently asked questions

Common questions.

Do you maintain molds from other manufacturers?+

Yes. We provide support for third-party tooling, subject to diagnosis.

What is the difference between maintenance and overhaul?+

Maintenance covers defined activities; an overhaul involves a more comprehensive inspection and restoration of the tooling.

Can you make spare parts for the mold?+

Yes, through machining, casting, welding, scanning and reverse engineering, depending on the component.

What should you send for a quote?+

Photos, mold identification, process, failure, history, dimensions, weight, drawings, defective samples and availability for inspection.

Related

Capabilities involved in a repair.

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Extend the service life of your molds

Share drawings, a 3D model, photos, dimensions, material, quantity and operating conditions. Our technical team will validate the manufacturing route and scope.

Extend the service life of your molds WhatsApp +57 321 227 8823 · +57 601 265 8265